Lesson 19: Recovering Metal from Ore

Lesson 73/91 | Study Time: 30 Min
Course: Chemistry IX
Lesson 19: Recovering Metal from Ore

Learning Outcomes



i. Delve into the captivating realm of metal extraction, exploring the methods employed to recover valuable metals from their natural sources – ores.



ii. Identify the fundamental principles underlying metal extraction, including physical separation, chemical reduction, and refining processes.



iii. Understand the concept of gangue minerals and the importance of their removal from ores during processing.



iv. Recognize the significance of metal extraction in various industries and modern technologies.



v. Appreciate the environmental considerations associated with metal extraction processes and the efforts to minimize their impact.



 



Introduction



In the captivating world of chemistry, where elements dance with transformations, metal extraction emerges as a crucial process that unlocks the potential of valuable metals hidden within their natural repositories – ores. These diverse and often complex materials, composed of various minerals, hold the key to shaping our modern world, providing the building blocks for infrastructure, electronics, and countless other applications. This lesson will embark on a journey into the intricacies of metal extraction, illuminating the methods employed to recover these precious resources.



 



i. Physical Separation: A Tale of Sifting and Grinding



Physical separation techniques play a vital role in the initial stages of metal extraction, particularly for ores containing metals with distinct physical properties. These techniques include:



Crushing and grinding: Ores are mechanically crushed and ground into smaller particles to facilitate further processing.



Froth flotation: This technique utilizes the difference in surface properties between metal-bearing minerals and gangue minerals. Metal-bearing minerals are selectively attached to air bubbles and rise to the surface, forming a froth that is collected.



 



ii. Chemical Reduction: Transforming Compounds into Pure Metals



Chemical reduction techniques are employed to extract metals from their compounds, typically oxides or sulfides. These techniques involve the use of reducing agents, such as carbon monoxide, hydrogen, or aluminum, to remove oxygen from the metal-containing compound, releasing the pure metal.



 



iii. Refining: Polishing the Metallic Gem



After initial extraction, metals often undergo refining processes to remove impurities and enhance their purity. Refining techniques include:



Electrolysis: Pure metal is deposited onto the cathode of an electrolytic cell, while impurities remain in the electrolyte solution.



Zone refining: A molten zone is moved along a bar of impure metal, causing impurities to concentrate at one end, leaving the purified metal at the other.



Gangue Minerals: The Unsung Heroes of Ore Processing



Gangue minerals, the non-metallic constituents of ores, play a crucial role in the extraction process. These minerals provide the matrix that holds the metal-bearing minerals together and facilitate their processing. However, gangue minerals must be separated from the valuable metals during extraction.



 



iv. The Significance of Metal Extraction: Shaping Our World



Metal extraction is an essential process that supports various industries and modern technologies:



Construction: Metals are the backbone of infrastructure, from buildings and bridges to vehicles and machinery.



Electronics: Metals like copper, gold, and silver are indispensable components of electronic devices, enabling communication and innovation.



Energy production: Metals play a critical role in energy production, from power generation to renewable energy technologies.



v. Environmental Considerations: Striking a Balance



Metal extraction processes can have environmental impacts, including water pollution, air emissions, and solid waste generation. Sustainable practices are being implemented to minimize these impacts, such as:



Wastewater treatment: Treating wastewater generated during processing to remove pollutants before discharge.



Flue gas treatment: Capturing and treating emissions from furnaces used in metal extraction.



Recycling: Recycling metals reduces the need for primary extraction and minimizes environmental impact.



 



Metal extraction, the process of unlocking valuable metals from their natural sources, stands as a testament to human ingenuity and the power of chemistry. Understanding the principles of physical separation, chemical reduction, and refining, the role of gangue minerals, and the significance of metal extraction in shaping our world empowers us to appreciate the intricacies of this crucial process and the importance of sustainable practices in minimizing its environmental impact.



 



 



 



 

Ayesha Khan

Ayesha Khan

Product Designer
Profile

Class Sessions

1- Lesson 01: Branches of Chemistry 2- Lesson 02: Differentiating Branches of Chemistry 3- Lesson 03: Matter and Substance 4- Lesson 04: Chemical Species 5- Lesson 05: Atomic Structure 6- Lesson 06: Classification of Matter 7- Lesson 07: Relative Atomic Mass 8- Lesson 08: Empirical Formula vs. Molecular Formula 9- Lesson 09: Atoms vs. Ions vs. Molecules vs. Molecular Ions vs. Free Radicals 10- Lesson 10: Mole Concept 11- Lesson 01: Rutherford's Atomic Model 12- Lesson 02: Bohr's Atomic Model 13- Lesson 03: Structure of the Atom 14- Lesson 04: Isotopes 15- Lesson 05: Electronic Configuration 16- Lesson 06: Subshells 17- Lesson 01: Understanding Periods and Groups in the Periodic Table 18- Lesson 02: The Periodic Law 19- Lesson 03: Classification of Elements Based on Electron Configuration 20- Lesson 04: Demarcation of s and p Blocks 21- Lesson 05: The Shape of the Periodic Table 22- Lesson 06: Location of Element Families 23- Lesson 07: Similarities within Element Families 24- Lesson 08: Electron Configuration and Element Position 25- Lesson 09: Shielding Effect and Periodic Trends 26- Lesson 10: Electronegativity Trends in the Periodic Table 27- Lesson 01: Valence Electrons and the Periodic Table 28- Lesson 02: Importance of Noble Gas Electronic Configurations 29- Lesson 03: Octet and Duplet Rules 30- Lesson 04: Attainment of Stability in Elements 31- Lesson 05: Formation of Bonds 32- Lesson 06: Noble Gas Configurations in Ion Formation 33- Lesson 07: Formation of Cations from Metallic Elements 34- Lesson 01: Defining Oxidation and Reduction (Oxygen/Hydrogen Perspective) 35- Lesson 01: Gas Pressure and Volume-Temperature Changes 36- Lesson 02: Physical States of Matter and Intermolecular Forces 37- Lesson 03: Boyle’s Law and Pressure-Volume Relationship in Gases 38- Lesson 04: Charles’s Law and Temperature-Volume Relationship in Gases 39- Lesson 02: Defining Oxidation and Reduction (Electron Perspective) 40- Lesson 05: Properties of Gases 41- Lesson 06: Properties of Liquids 42- Lesson 07: Effect of Temperature and Pressure on Vapor Pressure and Boiling Point 43- Lesson 08: Physical Properties of Solids 44- Lesson 09: Amorphous vs. Crystalline Solids 45- Lesson 10: Allotropic Forms of Solids 46- Lesson 03: Identifying Oxidizing and Reducing Agents 47- Lesson 04: Defining Oxidizing and Reducing Agents 48- Lesson 05: Defining Oxidation State 49- Lesson 06: Rules for Assigning Oxidation Numbers 50- Lesson 07: Determining Oxidation Numbers in Compounds 51- Lesson 08: Nature of Electrochemical Processes 52- Lesson 01: Relationship between Cations, Anions, Metals, and Non-metals 53- Lesson 02: Alkali Metals and Their State in Nature 54- Lesson 03: Identifying Alkali and Alkaline Earth Metals 55- Lesson 04: Ionization Energies of Alkali and Alkaline Earth Metals 56- Lesson 05: Sodium in the Periodic Table 57- Lesson 06: Calcium and Magnesium in the Periodic Table 58- Lesson 07: Soft vs. Hard Metals 59- Lesson 08: Inertness of Noble Metals 60- Lesson 09: Commercial Value of Noble Metals 61- Lesson 10: Important Reactions of Halogens 62- Lesson 11: Elements in Uncombined State in Nature 63- Lesson 09: Sketching an Electrolytic Cell 64- Lesson 10: Movement of Ions in Electrolytic Cells 65- Lesson 11: Uses of Electrolytic Cells 66- Lesson 12: Sketching a Daniel Cell 67- Lesson 13: Electrical Energy Production in Batteries 68- Lesson 14: Identifying Oxidation and Reduction in Voltaic Cells 69- Lesson 15: Differentiating Between Electrolytic and Voltaic Cells 70- Lesson 16: Preparation of Alkali Metals 71- Lesson 17: Manufacturing Sodium Metal from Fused NaCl 72- Lesson 18: Byproducts in Sodium Metal Manufacture 73- Lesson 19: Recovering Metal from Ore 74- Lesson 20: Electrolytic Refining of Copper 75- Lesson 21: Defining Corrosion 76- Lesson 22: Rusting of Iron 77- Lesson 23: Methods to Prevent Corrosion 78- Lesson 24: Electroplating of Metals on Steel 79- Lesson 01: Defining Solutions and Their Components 80- Lesson 02: Types of Solutions: Saturated, Unsaturated, and Supersaturated 81- Lesson 03: Formation of Solutions: Gases 82- Lesson 04: Formation of Solutions: Liquids 83- Lesson 05: Formation of Solutions: Solids 84- Lesson 06: Concentration of Solutions 85- Lesson 07: Molarity 86- Lesson 08: Preparing Solutions of Given Molarity 87- Lesson 09: Preparing Dilute Solutions from Concentrated Solutions 88- Lesson 10: Converting Molarity to g/dm³ 89- Lesson 11: The Rule of "Like Dissolves Like" 90- Lesson 12: Defining Colloids and Suspensions 91- Lesson 13: Differentiating Solutions, Suspensions, and Colloids